Jaguar XJ-S Technical Service Bulletin (TSB)

1-224NAS Mandatory Tool - Midtronics PSC-550 Vehicle Power Supply
C-11 Throttle Potentiometer Supersedes To Later Version
3-120 Motorized Automatic Diagonal Seat Belts - Limited Lifetime Warranty
3-158 Wood Veneer Repair Program
04-15 Tires and Wheels Flat Spotting
04-17 Transit Spark Plugs - No Longer Fitted to AJS V12
04-20 Clutch Hydraulic Hose Install Protective Sleeve - Service Action S452
04-21 Pirelli P5 Discontinued - Replace with P4000 Super Touring
12-47a Rough Idle - Install Softer Front Engine Mounts
12-50 Oil Leak - Generator Bracket Bolts - Seal With Loctite 545
12-51 Tappet Block to Cylinder Head Joint - Use Loctite 518 Master Gasket
12-52 Engine Sump Drain Plug - All AJ6 Engines - Revised Torque Specifications
12-53 Engine Crankcase - Oil Leaks - Sealing Procedure
12-54 Spark Plug - AJ16 Engine - Change in Specification
12-55 Spark Plugs - Revised Specification
12-56 Camshaft and Valve Clearance - Revisions
12-57 Poor Idle Quality - Normally Aspirated AJ16 Engine - Valve Timing Modification
12-58 Engine Oil - viscosity/Temperature Ranges - Revisions
12-60 Camshaft Cover Oil Leaks - AJ16 Engine - Revised Bolt Torque Specification
12-61 Rattle After Start - Upper Timing Chain - Install Revised Tensioner
12-62 Cylinder Head Bolts - Reuse Twice - Conditions
12-63 Main Bearing Cap Bolts - Reuse Twice - Conditions
12-64 Upper Chain Guide Bolts - Apply Locking Compound
17-8 Amended Poor Hot Start - Tank Pressure Control Valve - Check Operation
17-9 Air Pump Clutch - Intermittent Operation - Service Action S458
17-10 Insufficient Air Flow - AIR Pump (AIRP) - Diagnosis
17-11 Throttle difficult to Open on Cold Engine - Normally Aspirated Engines - Modify Crankcase Breather System
17-12 Recall T493 - 1995 MY/Recall R493 - 1996 MY - AJ16 EGR System - Replace PROMs and EGR Valve
18-04 Security System - Rear Door False Alarm - Repair Information
18-05 Security System - Panic Alarm - Diagnostic Procedure - Service Action S635
18-06 Security - Handset Transmitter - Manual Programming
18-09 Security Transmitter - Battery Replacement
18-10 Security System - Fault Diagnosis Guide
18-12 Security System - Frequency Change - Rear Glass Antenna
18-36a Check Engine Light On - DTC 12  Flagged - Install Changeover Relay and Link Lead
18-38 Momentary Engine Power Loss or Stalling Diagnosis and Repair
18-39 Engine Management DTC 69 - Low Battery Voltage
18-40 Engine Management DTC 13 - Manifold Vacuum Sensing Hose Crimped - Check Vacuum Hose Routing
18-41 Intermittent Power Loss - Tach Drops to Zero - Reposition Ignition Amplifier - Service Action S 439
18-42 PDU 1001 Software - Error - Does Not Recognize V12 6.0L DTC 67
18-43 Rough Idle/Engine Misfire - New Spark Plug Wires and Routing
18-45a Heated Oxygen Sensor (H02S) - Torque Specification
18-46 Fuel Injectors - Identification
18-47 Secondary Air Injection (Air) - DTC P0411 - Repair Procedure
18-48am Uneven Cold Idle - Drivability Enhancements - ECM Upgrade
18-49a MIL Illumination - DTC P0300 Service Action S659
18-51a MIL Illumination - DTC P0441 - Service Action S672
18-52am Momentary Engine Hesitation/Instability - Service Action S676
18-53 DTC's P1176, P1177, P1178, P1179 - Adaptive Fuelling System - Diagnostic Procedure
18-54 Poor Starting and Running - XJR-S - Twin Coil Modification
18-55 Spark Plug "Blow-By Stain"/Corona Stain - Spark Plug Function Not Affected - Replacement Unnecessary
18-56 Rough Idle/Drivability - Diagnosis MAF
18-57 MIL Illuminated - H02S - DTC 44 and / or 45 - Add Ground Straps - Service Action S494
19-27 Fuel Pump Modules - XJR-S - Install Modification Kit - Service Action S385
19-28a Fuel Pressure Regulator - Hard Starting / Long Cranking Time, Hot/Warm Engine - Repair Procedure
19-29 Fuel Tank - Replacement Procedure
19-31 Poor Running in Wet Hot Weather Conditions - Replace Air Cleaner Housing
19-33 Intermittent High Idle - Replace Throttle Return Springs
19-34 Fuel Tank pipe Seals - Replacement Procedure
19-36 Poor Drivability - Check Throttle Synchronization
19-38 Intermittent High Idle - Replace Throttle Return Spring
19-39 Special Tool JD 208 - Fuel Pressure Testing - Method of Use
19-40am2 Throttle Deposits/Stuck Closed AJ16 Engines - Revised Idle Speed Adjustment Procedure
04.1-01 Radiator Drain Plug - Specification Change - Replace - Service Action S652
26-14 Cooling System - "Bow spring" Hose Clamps Introduced
26-15 coolant Expansion Tank - Seam Weld Leaks Service Action S451
26-17 Coolant Specification Change - Coolant D542 (Yellow)
44-21 Automatic Transmission - Shift Quality - Install Modified TCM
44-22 Automatic Transmission Oil Cooler - Internal Leaks - Remove Tie Strap
44-23 Automatic Transmission - engine Stalls When Engaging "R" or "D" - Repair Procedure
44-24 Automatic Transmission - Defaults to "Limp Home" in Wet Weather - Repair Procedure
44-25 ZF Automatic Transmission - Noise in Reverse After Cold Start in Cold Weather - Repair Procedure
44-26 ZF Automatic Transmission - Internal Damage Due to High engine Speed in Park or Neutral
44-27 ZF 4HP 24 E9 Automatic Transmission - Poor Shift Quality in R, 3 - 4
44-29 Transmission control Module - DTC P1777 - Update Module
57-18 Steering - Lower Column - Excessive Play/Knocking - Repair Procedure - Service Action S398
57-20a Steering Rack - Surface Cracks - Service Action S450
57-22 power Assisted Steering - Diagnosis
60-5a Suspension - Alignment specifications
60-6am Front suspension - Vehicle Pulls to One Side - Check Pull Index
60-7 Steering Pull - correction Procedure
64-14 Rear Struts - Installing Non-Leveling Dampers - Repair Procedure
64-15 Rear suspension - Special tools JD199 & JD199-1 - Repair Procedure
64-16 Rear axle Shaft vibration - Fully Laden Vehicle - Install Longer Rear Springs
64-17 Knocking noise - Rear Subframe Bushing - Modification Procedure
66-22 Ride Leveling Struts Stay at Maximum Height and/or Pressure Relief Valve Cycles - Charge Valve Blocked - Clean Hydraulic System / Install Filters
70-24 New Brake fluid specification - Super DOT 4
70-25 Front Brake Rattle - Disc Shield - Install new Retaining Screws
70-27 A.B.S. Valve Block assembly - Replace Separately
70-28a Brake Pedal Switch Parts Inventory Simplified
3-120 Motorized Automatic Diagonal Seat Belts - Limited Lifetime Warranty
76-105 Hood Liner - Modification - Service Action S437
76-108 Revised Underscuttle - Revised Mounting Method - Installation Instructions
76-109 Hood Panel - difficult to Latch / Contacts Plenum Grill - Re-profile Hood
76-110 Front Seat Belt - Too Short and / or Twisted - Repair Procedure
76-112 Paint Colors - Codes - Du Pont Stock Numbers
76-115 Front Seat Belt Twisting –Install Seat Belt Guides
76-121 Interior Trim/Convertible Top Cleaning –Recommended Products & Procedures
76-122 Broken Door Flap Handle –Replace Handle Only
76-123 Damaged Cup holder .Replace Mechanism Only .Repair Procedure
76-124 Convertible Soft Top .Replacing Outer Cover . Guidelines
76-125 Windshield VIN Plate .Use Caution When Replacing Windshield
76-126 Glass Bonding .Procedures & Materials
76-127 Squeaking Interior Trim .KRYTOX® Fluid For Trim Refinement Applications
76-128a RECALL R469 . Hood Liner .Change of Specification . Replace
76-129 Seat Track Assembly –Repair/Replace Guidelines
76-64 Tibbe Door Locks
76-91 Motorized Automatic Diagonal Seat Belts
76-92 Front Seat Belt Height Adjuster – Rattles –Repair Procedure
76-93 Convertible Top – Outer Cloth Cover/Interior Headliner – Replacement
76-94 Wind Noise Around Windshield –Repair Procedure
76-96 Hood Panel – Difficult To Latch – Revised Latch and Hood Release Lever Guard Introduced –Service Action S448
82-38 Climate Control – Panel Assembly Vibration / Intermittent Operation –Repair Procedure
82-39am R-134a Retrofits Kits
82-43 PAG Oil for R134a Systems
82-45 Climate Control System – Revised Pipe and Pressure Switch Location
82-50R Receiver/Drier . A/C System Servicing. Preventing Entry of Moisture
82-51 Compressor Refrigerant Leaks .Sanden 709 R12 Compressors .Seal & Gasket Kits Available
82-52 Leak Detection System .Ultraviolet Dye
84-12a Heated Windshield Washer (Screen wash) Jets – Ambient Temperature Sensor Added –Service Action S447
86-130 Security Control Module –Repair Procedure
86-133 Security System – Transmitter – Diagnostic Procedure
86-140 Cooling Fans – Inoperative or Operate With Ignition Off – Reseal Ground Wires
86-144a CELLULAR TELEPHONE –TRANSCEIVER MULTIPLUG – RELOCATED
86-146 Automatic Transmission Gearshift Interlock– Gear Selector Locks in Park– Repair Procedure
86-148 Driver’s Seat and Mirrors Control Module –Loss of Seat or Mirror Functions –Repair Procedure
86-150 In-Car Entertainment System –CD Button Inoperative –Data Cable Diagnostic Procedure
86-151 Deletion of Mirror Memory -Identifying Modification
86-159 Seat Control Module –Loss of Seat or Mirror Functions –Repair Procedure
86-163 Cooling Fans – Run Continuously –Switch Harness Repair
86-168 Inadvertent Radio Antenna Operation –Hands-free Operation –Cellular Telephone
86-176 Compact Disc Changer – LXF 4160CA –1993-94 MY Sedan Range Installation Instructions
86-177 Trunk Latch – Modified Part –Install Using Short Screw
86-178a Inoperative Blue Relay .Oxidized or Damaged Terminals .Checking/Replacement Guidelines
86-179 Poor Antenna Mast Operation –Cleaning – Replacing
88-19 Erratic Fuel Gauge - Sender Unit Float RodSticking - Replace Sender Unit
88-20 Engine Oil Pressure – Incorrect Low OilPressure Warning – Repair Procedure
3-120 Motorized Automatic Diagonal Seat Belts
76-64 Tibbe Door Locks
AJ6 4.0 AJ6 4.0 Engine Management System

 

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